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The KNUCKLE

An Entirely Different Modular Building System

A unique, easy and economical solution to the setbacks of complicated connection details that tie modules together on site.

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ABOUT

Imagine if modules could be connected with no mechanical fixings, no plates and no bolts...

 

This is what The Knuckle achieves - an easy and economical solution to the setbacks of complicated connection details that typically tie modules together on site.

 

It’s a rapid process. Once the modules are lifted into place they can be adjusted, lined and levelled the same as any other modular system. Concrete or high-strength grout is then inserted within its tubular structure to form The Knuckle and connect the modules.

 

By connecting the modules together with no mechanical fixings, sections of cladding will not require leaving off in order to fix plates between modules.  

"It's about joining, flexibility & strength"

This means that we can reduce the extent of temporary works such as scaffolding and mast climbers.


Additionally, the cladding can potentially be self-sealing so that no external temporary works are required.


It also means that there are no parts of the interior fit-out that need leaving off because all the connections are made with concrete and reinforcement within The Knuckle’s tubular structure.


As such, it is a unique solution with numerous benefits which is why we believe that The Knuckle is the future of modular design.

"A unique solution with numerous benefits"

Benefits Particular to The Knuckle

Minimised site works for connections in fitted-out rooms

Rapidly constructed and naturally robust structure
Minimised temporary works, scaffolding and wall climbers

Seven-storey building height if self-stable - no stability cores

Repetitive cage types and structure make numerous different buildings
Increased structural efficiency & reduced fire protection requirements

Minimised wall & floor thickness to match traditional footprint & height

Minimised site works for connections in fitted-out rooms
Simple accommodation of manufacturing and site tolerances
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Operation Summary: Internal Module-to-Module

Placement of 1st module
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Placement of 3rd module
Placement of 2nd module
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Placement of 4th module
1st pouring of concrete
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2nd pouring of concrete
Shim plates in place
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The Knuckle connection
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Floor beam

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Floor beam

One Bedroom Apartment

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Two Bedroom Apartment

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Three Bedroom Apartment

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Potential Building Configurations

1 Bedroom Type / 1 Person

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1 Bedroom Type / 2 Persons

2 Bedroom Type / 4 Persons

3 Bedroom Type / 6 Persons

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Awards

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Patents & Accreditations

USA       UK      EUROPE      CHINA      HONG KONG    AUSTRALIA      NEW ZEALAND

BOPAS            CHECKMATE               BLP INSURANCE             PREMIER GUARANTEE

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Our Experience

Peter Chapman is the inventor of The Knuckle

His involvement in MMC design and development began when he joined Peter Dann and took a keen interest in the progression of this form of construction. As part of the design team, he has been instrumental in the promotion of MMC techniques on many award-winning modular buildings in the UK and overseas.


Peter Dann Limited have over 60 years’ experience in structural and civil engineering, including 30+ years’ expertise in modular construction. They have been instrumental in the design of many prototype building systems with sustainability as a major factor in their development.


Innovation has always been a major part of the Peter Dann philosophy and an integral part of business development. That is why they supported the invention and patenting of The Knuckle and other ground-breaking structures.

Contact Us

We want to hear from you...

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The Knuckle is the future of modular design

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